Contact Us Home

Wire Pilot Feed Assist

ELIMINATES WIRE SKID FRICTION & ENABLES LONGER CONDUIT RUNS!

The innovative new Wire Wizard Guide Module® system uses a series of rollers with bearings to allow the weld wire to “coast” around bends and corners in the conduit, eliminating the points of high friction that occur in these areas. By eliminating this friction on the wire, it enables considerably longer conduit runs of 100 feet or more, allowing the wire package to be centrally located. Each 45° Guide Module may be connected to additional modules to form turns of 90°, 135°, 180° or custom turns within the wire dispensing system. The Module may be mounted directly on the drum cover, on the weld cell or in-line. Two sizes are available, a standard Module that covers most welding applications with wire up to 5/64“ (2mm) and a large Module for wire sizes over 3/32” (2.4mm). Compatible with ferrous and non-ferrous wires, such as aluminum.


  Eliminates friction on the wire in areas where bends/corners are necessary throughout the wire dispensing system
  In product testing, the Wire Guide Module turned POUNDS of pull force at the feeder into OUNCES!
  Allows long distance conduit runs of 100 ft+
  Increases life of the conduit by reducing friction
  Considerably less expensive than alternative methods of eliminating friction on wire over long distances, such as roller-style conduit
  May be mounted to the drum cover, on the weld cell, or in-line - full selection of installation parts and accessories available (see below)
  Compatible with both ferrous & non-ferrous wire
  2 YEAR GUARANTEE!
(excludes damage caused by industrial contaminants)


> Product Options & Accessories

Wire Guide Modules & Accessories (for wire up to 5/64” / 2mm)
Part #
Description
WGM-1
Wire Wizard Guide Module®, Single 45° (for wire up to 5/64” / 2mm) for solid wire
WGM-1-S
Wire Wizard Guide Module® HD, Single 45° (for wire up to 5/64” / 2mm) for cored wire
WGM-M-1
Wire Wizard Guide Module® 90° Mini Module (for wire up to 0.52 / 1.3mm)
WGM-ECK-25
Guide Module End Cap Kit 1/4” NPS-F (for A-4 or A-4-ST disconnect)
WGM-ECK-50
Guide Module End Cap Kit 1/2” NPS-F (for A-10HM, A-10XM, A-10RM or A-5)
A-10HM
Guide Module Conduit Connector for EC-4-R Conduit
A-10XM
Guide Module Conduit Connector for FC-X Conduit
A-10RM
Guide Module Conduit Connector for FC-XH and EC-5 Conduit
WGM-A5
Guide Module Insulated Connector (threaded) with Quick Disconnect
WGM-021
Guide Module Support Bracket
WGM-024
Guide Module Support Bracket - Slotted Holes
WGM-025
Guide Module 45° Angle Support Bracket
WGM-044
Guide Module Weld-on or Bolt-on Support Bracket
WGM-1-90-BRKT
Guide Module 90° Hanging Bracket Kit
WGM-1-BRKT
Guide Module 45° Hanging Bracket Kit
WGM-2-BRKT
Guide Module Insulated Face Mount Bracket Kit
WGM-3-BRKT
Guide Module Side Mount Bracket for connection to WGM-PFA-STAND
WGM-4-BRKT
Guide Module Turn Table Adapter
WGM-A10-BK
Guide Module Face Mount Bracket w/nut for A-10HM or A-10XM
WGM-DK
Guide Module Drum Mounting Kit for use w/Wire Wizard® Hoods
WGM-CM-1
Guide Module 2-13” (51-330mm) Adjustable Extension Arm w/Adjustable Height
WGM-EA-10
Guide Module 10” (254mm) Adjustable Extension Arm w/Hinge Point
WGM-EA-20
Guide Module 20” (508mm) Adjustable Extension Arm w/Hinge Point
WGM-FSK
Guide Module Swivel Kit for Connections at the Feeder
WGM-HSK
Guide Module Drum Hood Swivel Kit for use w/Wire Wizard® Hoods
WGM-MSK
Guide Module Swivel Kit for Connecting Stationary to Swiveling Guide Modules
WGM-FLM
Guide Module Floor Mounting Bracket
WGM-IK
Guide Module Feeder Inlet Mounting Kit
WGM-LBM-BRKT
Guide Module L-bracket Mounting Kit
WGM-SMB-3
Guide Module Stackable Bracket for up to 3 Modules
WGM-DP-LW
Guide Module Direct Pull with Ceramic Inlet
WGM-UA
Guide Module Union Adapter
WGM-UAK
Guide Module Union Adapter Kit (washer & bracket mounts)
WGM-WK-1-1
Guide Module Wall Mount Kit, Single Sided
WGM-WK-2-1
Guide Module Wall Mount Kit, Double Sided
WGM-WK-1-3
Guide Module Adjustable Wall Mount Kit for walls up to 3" (76mm) thick
WGM-PFA-STAND
Adjustable Drum/Reel Stand for Guide Modules, 50”–90” H (1270-2286mm)
WGM-STAND-SW
Guide Module Swivel Kit for WGM-PFA-STAND
WGM-ATK
Guide Module Tool & Diagnostic Kit - inc. required tools for assembly & testing
Large Wire Guide Modules & Accessories (for wire 3/32” to 5/32” / 2.4–4mm)
WGM-LW-1
Large Wire Guide Module XL, Single 45° (for wire 3/32” to 5/32” / 2.4–4mm)
WGM-LW-ECK-38
Large Guide Module End Cap Kit, 3/8” NPS-F (for A-4HD disconnect)
WGM-LW-ECK-50
Large Guide Module End Cap Kit, 1/2” NPS-F (for A-9)
A-9
Large Guide Module Conduit Connector for FC-XH-LW Conduit
WGM-LW-BRKT
Hanging Bracket for Large Wire Guide Modules (45° or 90°)

> Resources

Wire Wizard® Guide Module Literature
Wire Wizard® Guide Module Video
(Youtube)